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When selling roofing products, modern roofing manufacturers are forced to make the products in question as good as possible whilst being as efficient and cost-effective as possible. That’s why investing in an automatic glazed tile roll forming machine is a great step in increasing production in the most efficient way while maintaining high quality of the produced products and reducing production costs. In this article we shall guide you to choose the best machine for your needs and how to maximize returns in the long run.

What Is an Automatic Glazed Tile Roll Forming Machine?

An automatic glazed tile roll forming machine is designed to produce metal roofing sheets that replicate the appearance of traditional clay or ceramic tiles while offering the durability and lightweight benefits of steel or aluminum roofing materials.

How Automatic Glazed Tile Roll Forming Machines Work

A metal coil is loaded onto a decoiler in the beginning of the production process. After that the material is led through a feeding and guiding system to ensure the correct position. In the roll forming stations the metal sheet is folded step by step to the correct form. After the forming process the sheets are pressed with a hydraulic pressing unit to the glazed tile pattern with steps. After that the sheets are cut to the length programmed in advance and stacked on a runout table or an automatic stacker.

Modern machines with PLC control are able to fully automate the production process. The precise production of profile dimensions with constant quality is carried out in ongoing production. The typical production speed is between 8 m/min and 20 m/min, depending on the respective profile and machine design.

Main Components of a Glazed Tile Roofing Sheet Production Line

A complete production line typically includes:

• Manual or hydraulic decoiler

• Feeding and guiding system

• Roll forming stations (usually 16–25 stations)

• Hydraulic pressing unit

• Hydraulic cutting system

• PLC control cabinet

• Runout table or automatic stacker

All the components are critical and together they enable the production line to operate correctly and also deliver accurate dimension roofing sheets that can last long. The combination of all the components allows to manufacture roofing sheets of constant quality and with minimum manpower.

Applications in Residential, Commercial, and Industrial Roofing

Glazed metal roofing sheets are widely used as roofing material for residential houses, commercial buildings, schools, vacation homes, warehouses and other industrial facilities. Glazed metal roofing has number of advantages like attractive looks, corrosion resistance and long lasting life. These features make glazed metal roofing very popular in many parts of world. Glazed metal roofing manufacturers can also produce roofing in different profiles to meet architectural requirements of different part of world and customer requirement.

Why Roofing Manufacturers Choose Automatic Glazed Tile Roll Forming Machines

Higher Production Efficiency and Reduced Labor Costs

By automating your production line, you will achieve increased productivity. Rather than needing to operate the press, cutter, etc. and load and unload the line, feed individual components, etc. and clear completed parts, all of these tasks can be automated to be carried out by the machine itself, requiring minimal supervision. Automation not only saves you money by reducing your labor costs, it also allows you to increase your production.

Consistent Tile Profiles and Product Quality

Using precision-engineered rollers in conjunction with our PLC-controlled process we can replicate each sheet to exacting tolerances ensuring not only that the sheet is the correct size, but also that it will have the exact same profile and finish as every other sheet produced. Roofing contractors and distributors alike expect a consistent quality product from each production run.

Faster Changeovers and Automated Operations

Advanced control systems give the operator the ability to control the production parameters. This allows for quick change-over from one order to another and keeps the production down when changing from one run to another.

Improved Production Capacity for Large Roofing Projects

Big construction projects demand huge quantities of roof tiles within a short time frame. The machines produced by Automatic are ideal for producing big quantities of high quality glazed tiles like for example flat glaze, smooth glaze or rough glaze tiles, and other special tiles like for example roof tiles with under tile ventilation and other special features of roof tiles. Roof tiles are produced on an roll forming machine.

Key Factors to Consider When Choosing a Glazed Tile Roll Forming Machine

Production Speed and Output Requirements

It’s also good to know your expected daily and monthly production before buying the equipment. In high-volume production you need equipment that can run at high speed without losing any accuracy, and that can keep running at this speed and maintain this accuracy on a daily basis.

Material Compatibility (GI, PPGI, Aluminum, Galvalume)

The machine should be able to cut materials found in your market such as galvanized steel (GI), pre-painted galvanized steel (PPGI), aluminum and Galvalume. Typical roofing materials are between 0.3 mm and 0.8 mm in thickness.

Forming Station Design and Roller Quality

The number of forming stations affects the profile of the product. Forming stations are typically equipped with hardened and heat-treated rollers for superior performance and longer life. The best rollers reduce wear and keep making consistent products of exact dimensions.

Hydraulic Cutting System Performance

A reliable cutting system produces clean, accurate cuts in materials without distorting their profile. It is efficient and reduces material waste to a minimum.

PLC Control System and Automation Features

Modern PLC systems are run from simple operator interfaces that allow the operator to program the amount of product to be made, the amount to make in one run and also other operating parameters. Automatic control reduces the potential for human error increasing efficiency.

Machine Frame Strength and Long-Term Durability

Robust steel structures of heavy-duty machine frames are designed to keep vibration at bay during operation. The stable frame of a machine is crucial for accurate forming and extended life of a machine.

Evaluating Machine Specifications for Roofing Manufacturing

Sheet Thickness Range

Verify that the machine can cut the desired thicknesses and test it on samples of the materials you actually make. It is best to test cut a few samples before you purchase a machine to see how it actually performs.

Effective Width and Coil Width Requirements

The different roofing profiles require different coil widths. The machine has to be set up to the correct product dimensions for the market that the manufacturer is trying to service.

Motor Power and Hydraulic Power

Appropriate levels of motor and hydraulic power are a critical factor to enable production to run efficiently for extended periods of time. Ensuring that the production has adequate power will help to avoid damage caused by excessive loading.

Cutting Accuracy and Length Tolerance

The accuracy of the length of parts cut produced affects the quality of their installation. It is normal in many professional production lines to be able to achieve a cutting tolerance of around ±1–2 mm, and it is typical for manufacturers to specify certain tolerances to be able to guarantee correct installation.

Production Capacity per Shift

Calculating the expected output of a production line is an important tool for manufacturers to establish whether or not a particular machine will be able to support future growth.

Choosing the Right Automatic Glazed Tile Roll Forming Machine Supplier

Manufacturing Experience and Industry Reputation

Working with an experienced contract manufacturer reduces the risk typically associated with purchasing a product. These companies have extensive expertise in engineering, producing high quality goods, and providing excellent technical support.

OEM and Custom Design Capabilities

Roofing manufacturers often require specialized profiles or production configurations. Suppliers with strong OEM and customization capabilities can provide the flexibility to support their unique business needs.

Technical Support and Installation Services

Professional installation, commissioning and operator training are key to successful installation and rapid start up to production.

Spare Parts Availability and After-Sales Service

Reliable after-sales service is key to minimizing standstill times. Parts and technical support must be available quickly to guarantee continuous production.

Sonuç

XINBO'nun specializes in designing and manufacturing roll forming machines. XINBO’s product lines cover glazed tile roll forming machines, corrugated roofing machines, IBR roll forming machines and double-layer roofing machines and other customized metal forming solutions. As a reliable roll forming machine supplier, XINBO provides OEM services, ODM services, customized engineering solutions, pre-shipping quality checks and technical support to customers from around the globe.

When looking to expand an existing roofing production facility or to establish a new manufacturing facility XINBO'nun will supply you with the correct production equipment for your specific needs. Our team is happy to discuss your project and make you a professional offer.

Sık Sorulan Sorular

What is the typical production speed of an automatic glazed tile roll forming machine?

Typical machine operation can range from approximately 8 meters per minute up to 20 meters per minute depending on a number of factors including profile, machine configuration and material characteristics.

How do I determine the right material compatibility for my roofing projects?

Review the materials you currently use, including GI, PPGI, aluminum, and Galvalume, and verify the machine supports the required thickness range and coil widths.