Wat is een Roll Forming Machine?

A roll forming machine is a special tool built to shape a long strip of sheet metal into a specific profile. It uses a series of rollers to bend the metal bit by bit as it moves through each station. Unlike stamping or pressing, roll forming avoids heavy force. This makes it great for creating steady, detailed shapes over long lengths. It’s widely used in fields like building, car making, and farming because it’s fast and accurate.

How Does a Roll Forming Machine Work?

The roll forming process starts with a coil of flat metal sheet, often galvanized steel. This material is tough and resists rust. The coil sits on a decoiler, which feeds it into the machine. A leveling unit makes sure the strip is smooth and flat before it enters the roll forming section. The metal then passes through several stations. Each station has rollers that make small bends. These bends shape the metal into the final form.

For metal chicken feeder troughs, the metal is usually shaped into a U or V profile. A punching unit might add holes or slots for feed access or water drainage. Then, an automatic cutting system trims the shaped metal to the right length. A PLC (Programmable Logic Controller) controls the whole process. This ensures quick and precise production.

Applications of Roll Forming Machines in Agriculture

Roll forming machines are handy tools in farming. They make various metal parts, like roofing panels, fences, and feeding equipment. Their ability to create long, even profiles makes them perfect for farming products that need strength and accuracy.

In poultry farming, roll forming machines are key for making feeding systems like metal chicken feeder troughs. These machines allow large-scale production with little waste. They also keep quality steady across all units. Other uses include making structural parts for barns and storage buildings.

Specific Use in Producing Metal Chicken Trough Feeders

Metal chicken feeder troughs are vital in modern poultry farming. They deliver feed efficiently while cutting down on spills and waste. Usually made from galvanized steel to resist rust, these troughs have features like holes or angled bars to work better.

Roll forming machines are ideal for making these feeders. They create precise, consistent shapes. The process lets manufacturers add custom features, like holes or notches, during forming. This avoids extra, time-consuming steps. The result is feeders that are both useful and affordable.

Components of a Roll Forming Machine for Chicken Trough Feeders

A roll forming machine for making metal chicken feeder troughs has several important parts:

Hydraulische Decoiler: Unwinds the metal coil and feeds it into the machine. It can handle coils up to 3 tons with inner diameters between 480–508 mm.

Leveling Unit: Makes the metal strip flat and straight before it enters the roll forming section.

Punching Unit: Adds holes or slots in the metal for feed access or attachment points.

Rolvormende sectie: The main part of the machine. It has multiple stations (e.g., 19 stations) with rollers made of strong materials like Cr12.

Snijmechanisme: A hydraulic automatic system cuts the formed metal to the desired length.

Run-out Table: Holds the finished feeders as they come out of the machine.

Controlesysteem: A PLC system runs the whole process. It watches speed, length, and punching accuracy.

These parts work together to ensure smooth production from raw material to finished feeder.

Technical Specifications and Dimensions

Key specs for roll forming machines used for chicken feeder troughs include:

Coil Width: 300–500 mm

Materiaaldikte: 0.4–1.2 mm

Rollerstations: About 19

Shaft Diameter: Around 55 mm

Main Motor Power: Usually 7.5 kW

Hydraulic Station Power: About 5.5 kW

Cutting Length Accuracy: ±1 mm

For the feeders themselves:

Typical sizes include widths between 100–150 mm. Lengths range from 20 inches (50 cm) to 45 inches (115 cm), based on customer needs.

Benefits of Using Roll Forming for Chicken Trough Feeders

Using roll forming to make metal chicken feeder troughs has many advantages:

Snelheid: The continuous process allows quick production. This helps meet big demands fast.

Uniformity: Every feeder comes out the same. This ensures steady feed distribution in poultry farming.

Affordability: Roll forming cuts material waste and lowers labor costs compared to other methods.

Aangepaste opties: Machines can be set up to make specific shapes for different poultry needs.

Sterkte: Feeders made from galvanized steel are sturdy and resist rust.

These benefits make roll forming a great choice for both small farms and large poultry operations.

Comparison with Other Manufacturing Methods

Compared to other methods:

Stempelen needs expensive dies for each design change. It’s less efficient for long profiles.

Press Braking requires more manual setup for each bend.

Extrusion works well for aluminum but isn’t cost-effective for steel feeders.

Roll forming makes long, complex shapes in one pass. This makes it better for speed, flexibility, and material use.

Market Overview

The demand for poultry equipment is growing worldwide. This is due to more people eating poultry products. As farms get bigger, they need strong feeding solutions to boost productivity.

Roll forming machines help manufacturers make high-quality feeders in large amounts. This keeps costs low. Galvanized steel used in feeders is recyclable. Roll forming also cuts material waste. This supports eco-friendly farming practices.

Choose XinBo Metal Chicken Trough Feeders Roll Forming Machine

Xinbo Machine Making Company is a top choice for equipment to make chicken trough feeders. Established in 2014, XinDe Bof is a 100% manufacturer. They have skilled engineers and technicians. Their roll forming machines are designed to meet customer needs. They offer solutions that fit technical needs and budgets.

XinBo designs machines to fit in a 20-foot or 40-foot container. This makes shipping easier for global clients. Their CE-certified machines are exported to places like Europe and Africa. XinDe Bof ensures quality and offers full after-sales support, including installation services.

Veelgestelde vragen

Q1: What materials can be used in XinBo’s roll forming machines?

Galvanized steel is most common because it resists rust. Other metals may work based on design needs.

Q2: Can I customize my chicken trough feeder profile?

Yes. XinBo’s design team builds machines based on customer requirements.

Q3: What’s the lead time after placing an order?

Lead times depend on customization. XinBo usually responds within 24 hours after an inquiry.

Q4: Are these machines suitable for large-scale production?

Yes. Roll forming machines produce many metal parts quickly. They’re ideal for big poultry farms.